Making Chemical Workplaces Safer and Smarter with EHS Software

SoftDesigners’ digital EHS software for the chemical industry offers a modular, AI-powered platform to streamline safety operations, minimize risks, and ensure regulatory compliance — all while fostering a proactive safety culture.

Key EHS Modules Tailored for the Chemical Industry

Incident Management:

Incident Management systems help cement plants detect issues early, analyze root causes, and take corrective action. This ensures continuous safety improvements in kilns, mills, and maintenance zones. Without it, frequent risks like dust explosions, falls, or conveyor injuries may go unnoticed.

Incident Management:

Track and manage workplace incidents, chemical leaks, and injuries in real time. This module enables immediate reporting, root cause analysis (RCA), and implementation of Corrective and Preventive Actions (CAPA). Classify incidents by severity, detect trends, and ensure regulatory documentation — all in one centralized dashboard..

Permit To Work:

Control high-risk operations like confined space entry, hot work, or hazardous chemical transfers with an AI-enabled Permit to Work software. Issue digital permits, verify PPE, and enforce safety checks before job initiation. Integrates with LOTO and risk assessment systems for complete safety assurance.

LoTo System:

Prevent accidental equipment startups during maintenance. SoftDesigners' digital LOTO system links with PTW, displaying lockout status, responsible personnel, and isolation instructions. Helps chemical plants enforce energy control procedures and reduce operational hazards.

Risk Assessment:

Automate and standardize HIRA (Hazard Identification and Risk Assessment) across your plant. Assess chemical compatibility, rate risks, and recommend controls. AI tools analyze trends and support both job-level and plant-wide risk planning.

Audit and Inspection Management:

Digitize safety audits, fire inspections, PPE checks, and chemical storage assessments. Auditors can log findings, assign actions, and track closure timelines. Enhance transparency and ensure no safety lapses go unnoticed.

Near Miss reporting:

Near-miss incidents include situations like a worker almost falling from a storage tower or small electrical sparks near control panels. Reporting these close calls helps create a strong safety culture and prevents future accidents, especially in high-risk areas like packing sections or maintenance zones.

Near Miss Reporting Tool:

Enable workers to report unsafe acts or near misses before they become serious. The mobile-friendly interface promotes proactive safety behavior and real-time alerts for corrective action.

Training program tracking:

Track employee training on chemical handling, spill response, PPE usage, and emergency procedures. Schedule sessions, monitor completion, and maintain training records for audits.

Change Management:

This module helps safely manage any changes to equipment, processes, or work methods. It makes sure all changes are checked for risks, planned carefully, and done in a safe way. It also ensures that workers know about the changes and are trained to handle them properly.

Change management:

Before introducing new processes or raw materials, this module ensures all safety implications are reviewed. Risk assessments, approvals, and trial results are documented and monitored — reducing unplanned incidents.

Sustainability:

Monitor air emissions, water usage, hazardous waste generation, and energy efficiency. Stay compliant with environmental regulations and showcase ESG initiatives through detailed reports.

Stock Management:

Ensure critical safety items (gloves, eyewear, fire extinguishers) are never out of stock. Auto-alerts and ticketing prevent downtime during emergencies.

Minutes of meeting:

Streamline safety committee meetings with scheduling, attendance logs, and follow-up task monitoring. Improve accountability and traceability of decisions.

Safety Induction Software:

Deliver mandatory safety training to new hires before plant entry. Collect e-signatures and maintain audit-ready records of induction completion.

Advanced Features for the Chemical Industry

Modern EHS solutions incorporate cutting-edge technologies:

Utilizes historical data and real-time inputs to evaluate risks accurately.

Field personnel can access and update safety data on-the-go.

Seamless integration with existing ERP and MES systems for unified operations.

Industry 4.0 Solutions

Industry 4.0 solutions revolutionize cement manufacturing with real-time production monitoring, predictive maintenance, and digital twin technologies. By integrating IoT sensors, data analytics, and automation, Cement industries optimizes plant operations, enhances efficiency, and drives continuous improvement throughout the production process.

Andon systems improve workplace safety by allowing workers to quickly raise alerts about issues like machine faults, material delays, or unsafe conditions. Once the issue is raised, supervisors and support teams receive real-time notifications, enabling fast action. This helps prevent accidents, reduce downtime, and protect both people and equipment.

Digital Work Instruction Software ensures operators follow safe and standardized steps using visual guides like videos, photos, and documents. This reduces human error and supports consistent quality. By breaking tasks into clear steps and showing correct procedures, workers understand complex assemblies with fewer risks. It also improves operator training, helps highlight safety precautions, and quickly updates any process changes. The result is a safer, smarter, and more compliant work environment for machinery manufacturers. 

A production monitoring system provides live insights into machine efficiency, operating speed, and downtime. It enables supervisors to monitor progress toward production goals, detect mechanical problems early, and minimize unexpected downtime. Through integration with IoT and PLC systems, it streamlines data capture, reduces the risk of manual errors, and enhances operational safety. Notifications and detailed reports enable timely action when process changes or irregularities occur. Live production data enables managers to make faster, more informed decisions that drive productivity improvements. 

Latest ekit news

Ekit Latest News

Latest ekit news

Ekit Latest News

Industry solution

By leveraging digital technologies such as AI, IoT, and data analytics, aerospace companies can drive innovation, optimize designs, and develop advanced technologies and solutions for improved performance and competitiveness. 

Learn more →

 

Digital solutions in the automobile industry enable advanced automation, robotics, and data analytics, resulting in streamlined production processes, improved quality control, and increased manufacturing efficiency.

Learn more →

Digital solutions in the electronics industry enable flexible and agile manufacturing processes, allowing for rapid product iterations, shorter time-to-market, and efficient production planning and scheduling.

Learn more →

Digital solutions streamline and optimize the shipbuilding process, reducing manual errors, enhancing efficiency, and increasing productivity.

Learn more →

Digital transformation enable remote monitoring and control of oil and gas operations, enhancing safety by reducing the need for personnel in hazardous environments.

Learn more →

Transform your construction business with our cutting-edge digital transformation services. Streamline project management, improve workplace safety through innovative technology solutions tailored to meet the unique demands of the construction industry. Stay ahead of the competition and deliver projects with efficiency and precision.

Elevate your food and beverage operations with our digital transformation services, optimizing supply chain efficiency, enhancing customer experiences, and ensuring compliance with industry standards.

Key Benefits of Our Digital Transformation Services:

Digitalization in chemical industry streamline your processes and operations through automation, data integration, and advanced analytics. Our experts will identify areas for improvement and implement digital solutions that optimize efficiency, reduce costs, and increase productivity.

Leverage the power of data analytics and artificial intelligence (AI) to gain valuable insights and make data-driven decisions. Our experts will assist you in implementing predictive and prescriptive analytics models, enabling you to identify trends, forecast demand, optimize production schedules, and improve resource allocation.

Enhance safety measures and ensure compliance with strict regulations through digital solutions. We provide tools for real-time monitoring of safety parameters, automated incident reporting, and digital documentation management, helping you create a safer work environment and meet regulatory requirements effectively.

Enhance visibility, transparency, and agility across your supply chain through digital tools and technologies. From demand forecasting to inventory management and logistics optimization, we help you streamline your supply chain processes, reduce lead times, and improve customer satisfaction.

Promote sustainability and environmental responsibility through digital transformation. Our services enable the integration of sustainability initiatives into your operations, including energy management, waste reduction, and carbon footprint tracking. By leveraging digital solutions, you can enhance your environmental performance and demonstrate your commitment to sustainability.

Successful digital transformation requires a well-executed change management strategy and effective training programs. We offer change management guidance, stakeholder engagement, and customized training to ensure a smooth transition and maximize user adoption of digital technologies within your organization.

Streamline the Future of Chemical Industry with Digital Transformation