ZERO-HARM ANALYTICS

LOTO System For Manufacturing Safety

Full-stack digital Lockout Tagout. Real-time dashboards and automated safety monitoring to ensure every energy source is safely isolated.

Schedule Demo

Isolated

Pending

Verified

98%

Safety Trend +12%

Load

Conveyor System #4

Locked by Mark T.

Verified

Hydraulic Unit B

Locked by Sarah L.

Verified

Our Trusted Clients

We’re proud to collaborate with industry leaders and innovative companies

Why Choose Our AI-Driven Lockout Tagout Software

Enhanced Worker Safety

Digitally enforce lockout/tagout to prevent unexpected equipment startups.

Smart Lockout Management

AI-powered system to track, verify, and control energy isolation steps.

Centralized Control Panel

Track all lockout activities, approvals, and compliance records in one place.

Regulatory Compliance

Automate LOTO procedures to meet OSHA and industry safety standards.

Data-Driven Insights

Analyze lockout trends to improve efficiency and reduce downtime.

Mobile Accessibility

Perform lockout verification and approvals from any device, anywhere.

Key Features & Benefits

Digital LOTO Solution

It ensures proper shutdown and isolation of all hazardous energy sources.
The system automatically helps maintain compliance with OSHA and industry safety regulations.
It provides real-time tracking of lockouts, approvals, and equipment status.
Approval escalation matrix is embedded into the software package.
Our Digital LOTO software uses AI to deliver clear, step-by-step guidance for safe switch-on and shutdown procedures.

Ensuring Equipment Safety Through Digital Lockout Tagout (LOTO) Compliance

At Soft Designers, we help industries eliminate mechanical and electrical risks through a fully Digital Lockout Tagout (LOTO) System. Our platform aligns with major international safety standards such as OSHA (USA), HSE (UK), EU Directives, ISO frameworks, and Indian LOTO norms. By digitizing isolation workflows, approvals, device tracking, and verification steps, organizations can ensure every maintenance and servicing task is performed safely — with complete compliance and zero manual errors.

OSHA (USA)

OSHA Standard 29 CFR 1910.147 mandates strict control of hazardous energy during maintenance work. Soft Designers’ Digital LOTO System automates lockout procedures, verifies isolation steps, captures approvals, and maintains auditable logs of every lock and tag. Supervisors can monitor status in real time, ensuring each energy source is securely isolated and OSHA-compliant before maintenance begins — preventing unexpected energization and serious injuries.

HSE (UK)

Under the Health and Safety at Work Act and HSE guidelines, organizations must ensure safe isolation of machinery. Our Digital LOTO platform provides guided LOTO checklists, hazard controls, device allocation, and real-time authorization tracking. All isolation activities, training compliance, and equipment status can be recorded from a single dashboard, helping companies maintain safety discipline and reduce human errors during maintenance operations.

EU Directives

EU Directives such as Directive 2009/104/EC require employers to ensure safe use and servicing of equipment. Soft Designers centralizes lockout documentation, device verification, and isolation approvals across multiple sites. Digital tracking ensures full traceability of isolation steps, supports audits, and standardizes LOTO practices for multinational teams — ensuring compliance across European facilities.

ISO Standards

ISO 45001 (OH&S), ISO 14118 (Prevention of Unexpected Start-Up), and ISO 31000 (Risk Management) emphasize strong control of hazardous energy. Our Digital LOTO System integrates these principles by enabling automated risk assessments, isolation verification, real-time monitoring, and corrective action tracking. Dashboards and reports help organizations continuously improve their energy control programs and maintain global best-practice compliance.

Indian Standards

Indian standards, including the Factories Act, OSHWC Code 2020, and various state safety rules, require structured control of hazardous energy and proper lockout procedures. Soft Designers digitizes LOTO workflows, technician authorization, competency validation, device allocation, and inspection records — ensuring every isolation is traceable and compliant. Organizations can reduce manual errors, improve maintenance safety, and meet statutory requirements with ease.

MONTHLY LOTO STATISTICS

Track your digital Lockout Tagout activities in real-time. These figures represent your monthly safety lockouts, verifications, and maintenance authorizations.

850

LOCKOUTS INITIATED

830

VERIFIED & RELEASED

< 10s

AVERAGE AUTHORIZATION TIME

EQUIPMENT TYPES

OSHA Compliance

Ensure workplace safety and meet OSHA regulations with built-in compliance tracking and audit trails.

Data Security

Protect sensitive operational data with encrypted access, cloud security, and role-based permissions.

Quick Support

24/7 expert assistance with fast response times and personalized help from our EHS support team.

Experienced Professionals

Work with a seasoned team of EHS, automation, and compliance experts to achieve operational excellence.

Case Study

A global leader in food processing, Bühler significantly enhanced its hazardous energy control and overall maintenance safety by implementing SoftDesigners’ advanced Digital LOTO System.

By moving to a digital LOTO system, Bühler made isolation safer, approvals faster, errors fewer, and compliance stronger — with guided steps, AI checks, and real-time updates driving accuracy and accountability.

See how leading manufacturers are strengthening energy isolation safety with SoftDesigners.

READ THE CASE STUDY

Ready to Transform Your Lockout/Tagout Process?

Ensure safer maintenance, prevent accidental startups, and gain real-time control over lockout/tagout processes with our Digital LOTO System.

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Industries We Serve

Aerospace

Ensure safe equipment isolation in aviation facilities and aerospace operations through digital LOTO procedures.

Automotive

Enhance safety in automotive plants by digitizing lockout/tagout processes to prevent machine-related incidents.

Chemical

Secure hazardous energy isolation when handling dangerous chemicals to meet strict compliance standards.

Electronics

Digitally manage lockout/tagout in electronics plants to ensure worker protection during chemical and machinery handling.

Oil & Gas

Strengthen energy isolation in high-risk drilling, refining, and pipeline operations with automated LOTO workflows.

Shipbuilding

Prevent unexpected startups in dockyards by managing hot work and confined space operations with digital LOTO.

Construction

Apply digital LOTO to control energy sources on construction equipment and enhance contractor safety.

Food & Beverage

Maintain worker and food safety by digitally isolating energy during equipment cleaning and maintenance.

Warehouse

Ensure worker protection in warehousing and logistics by isolating powered equipment with LOTO software.

Cement

Control hazardous energy during kiln, quarry, and plant operations with automated lockout/tagout.

Mining

Safely isolate heavy mining machinery and electrical systems with digital LOTO solutions.

Industrial Machinery

Prevent risks in heavy equipment operations with secure, automated lockout/tagout procedures.

Simplify Safety. Strengthen Compliance. Get the EHS App.

Enhance workplace safety on the go with our smart EHS app. Get quick access to safety tools, risk insights, and compliance updates — anytime, anywhere.

LOTO System Software-FAQ

What is LOTO System Software?

LOTO (Lockout/Tagout) System Software is a digital solution that automates the process of isolating hazardous energy sources to ensure worker safety during equipment maintenance and servicing.

Why is LOTO important in industries?

LOTO prevents accidental machine startups or energy releases that could cause serious injuries or fatalities, ensuring compliance with OSHA and other global safety regulations.

How does digital LOTO software improve safety compared to manual methods?

Unlike paper-based procedures, digital LOTO software provides step-by-step guidance, real-time tracking, automated verification, and compliance reporting to minimize human error.

Can the software be customized for different industries?

Yes. The software is adaptable and can be configured for industries such as aerospace, automotive, chemical, oil & gas, mining, construction, and more.

Does the system support mobile access?

Yes. Authorized users can perform, verify, and approve lockout/tagout steps directly from mobile devices, anytime and anywhere.

What types of energy sources can be controlled with LOTO System Software?

The system supports isolation of electrical, mechanical, hydraulic, pneumatic, chemical, and thermal energy sources.