Do you know how smart Intelligent AI PPE Detection technology is improving industrial safety?

A solution developed by Soft Designers Intelligence AI software – Personal Protective Equipment Detection, uses real-time image processing to replace the traditional / manual control system. PPE is recognized by the system, which benefits employees by improving their safety at work and companies by increasing productivity and regulatory compliance.

Before we get into the use of Intelligence AI software, we will learn about the importance of PPE such as:

• Head protection – A helmet is required if there is a possibility of falling objects or force onto the head.
• Eye and face Protection – Protect your eyes and face from hazards such as sprays of toxic liquids, splashes, and burns by wearing safety goggles.
• Body protection – personal protective equipment (PPE) includes vests and suits that are used to protect against extreme temperatures, flames, sparks, toxic chemicals, insect bites, and radiation for tasks that can lead to body injury.
• Fall Protection -Safety harnesses and lanyards should be strictly used for tasks that can cause falling from heights and serious injury or death.
• Hand protection – Gloves should be worn when performing tasks that could lead to the burning of the hands and skin, absorption of chemicals, cuts, fractures, or amputations.
• Foot Protection – Wear knee pads and safety boots when handling falling or rolling objects, hot substances, electrical hazards, or slippery surfaces.
• Hearing Protection – Ear protection should be used for tasks that can cause hearing problems and loss of hearing.

Accidents can happen in seconds. Many are caused by negligence of wearing PPE. Our platform empowers safety officers with real time PPE capturing and it enables them to perform their job better and reduce workplace injuries as a result.

PPE (Personal Protective Equipment) detection:

We have assembled a detailed data set of workers wearing different PPE and have trained models that can accurately detect if the required PPE is worn by an employer or not. We have built an AI Technology which are integrated with a camera that will check if the person is wearing the required PPE or not and based on that the visitor / contractor will get the permission to enter the industrial premises, once the supervisor accepts their visit.  

Advantages of AI PPE Detection Software:

• Reduce workplace accidents
• Better company culture
• Increase productivity
• Lower insurance premiums

Calculate the ROI for EHS Software

Calculate the ROI

Are you afraid to invest money on EHS software? Do you still think that a paper based system will improve your productivity in the near future?

This article will walk you through the benefit of Digital EHS software and what you will get in return?

Soft Designers cloud-based EHS software helps you save time, reduce risk, and prevent unwanted events. If you’re looking for a simple, affordable EHS software system then you are on the right page. By using cloud-based EHS software you can eliminate the costs of server hardware, security, maintenance, and upgrades.

Cloud solutions can be easily deployed across an entire organization. This is especially useful for those in manufacturing that are looking to improve an EHS program within a large workforce spread across several facilities.

Conducting safety audits is an important part of your job, and managing them digitally is a great way to eliminate the paper files.

The audit management software is used to manage the internal audits. In view of the fact that hiring an auditor can be time-consuming and costly, the audit software tools come in handy and it makes auditing easier and more efficient. 

In such instances, Audit Software helps cost-effectively manage the internal workflow of the company. Moreover, by implementing this tool, you get to store and regulate the audit findings and have the opportunity to skip manual interventions. 

Why Audit Software is important?

A safety audit platform automates scheduled inspections and reporting across sectors. As the job and industry sectors modernize in the face of the industry 4.0 revolution, paperwork and records continue to be digital. At this point, every business is looking for cost-effective and time-saving Software tools to prevent the difficulty of handling and keeping paperwork.

Safety officials, managers, and frontline employees utilize workplace safety applications to conduct safety audits, identify risks, and report on corrective actions. A safety inspection app should be simple to use, capture detailed photo proof etc.,

The features you will get from digital safety audits:

☑ Easy checklist creation

☑ Custom scheduled audit assignments

☑ Smart corrective actions with active monitoring

☑ Automatic report generation

☑ Get timely reminder for audits

☑ Mobile safety inspection app

How do you know which software is best for your business? Here are some information which will help you make decisions.

1. Can i able to use the software to perform audits from remote?

Your safety auditing software is adaptive to accommodate the current technology as well as the preferences of your users. Look for a software solution that allows you to connect in remotely from any device, allowing your team to do the audit immediately in the system rather than writing everything down on a piece of paper and manually entering it later.

2. Will the system alert me when the next audit is due?

Consider the real-time scenario – you are busy and have so much on your mind it feels like information overload at times. All you need is a help where you can get to remind to stay on schedule.

Look for an audit management system that allows you to schedule recurring audits and notifies a designated person when the next one is due.

3. Can we create checklist for the audit?

Yes, Soft designers will help you create checklist digitally. Digital audit application make it easy to include images, videos and other media directly into your checklist. checklist can be linked to corrective actions.

4. Can we assign the checklist to authorized engineer?

Managers can assign the particular tasks to authorized engineers. The authorized users can login and view the tasks to complete the audit quickly.

5. Can we get the detailed report of audit performed?

By digital audit you can able to see the detailed report with real-time, here you can view the assigned authorized engineer, the completed audits, pending and upcoming audits.

6. What are the benefits i will get using digital audit?

• Get timely reminder for audits
• Identify areas of improvement and prevent future injuries or damage from occurring
• Get calendar view of PM for better planning
• Mobile safety inspection app
• Customize checklist
• Ability to assign different engineers
• Comprehensive safety audit report

What is Industry 4.0?

In order to understand what Industry 4.0 is, we must understand the concept that defines it. Nowadays, digital means are being used to connect domains, making it easier to relay & process system information. As a result, products and means of production can communicate, which makes the output more efficient, optimizes processes, and creates added value.

Industry 4.0 refers to the modern phase of the industrial revolution that focuses on automation, machine learning, real-time data, and interconnectedness. As a result, it is dramatically altering how businesses operate, leading to rapid changes in resourcing, technology, and capital investments.

Manufacturing and supply chain management (smart machines) are enabled by the integration of physical production and operations with technology.

Why Industry 4.0?

In Industry 4.0, a self-organized production environment is achieved through the interaction between humans, machines, production lines, software systems, such as MES and ERP, and the products themselves in real-time.

In comparison with previous industrial revolutions, Industry 4.0 is more complex. It is composed of advanced processes, cutting-edge technology, and methods to ensure communication among them.

Which smart industry service provider is best?

Industry 4.0 aims to create real-time value by automating end-to-end processes. With the help of Industry 4.0 technology, thousands of companies are reinventing their digital supply chains – focusing on customers and connecting their entire organization. The use of Industry 4.0 technology provides manufacturers with the ability to connect what were once separate processes across the organization to provide a more transparent, visible, and useful view.

Yes, we are living in the digital world. Every industry is willing to transform its industries. But very few industries have achieved this by implementing digitization with the right guidance.

Softdesigners-Digital transformation experts are a young, innovative team and successfully implemented digitization technologies in pan India and the US.

How soft designers are best in Industry 4.0 technologies?

Internet of Things (IoT): The manufacturing units can generate data from their machines and processes for predictive maintenance and enhanced efficiency by utilizing sensors, and automation systems.

Cloud Computing: By using cloud technology, industries can create an environment of digital integration and collaboration. Using cloud computing, one can exchange data in real-time, connect people, and get real-time visibility. A cloud solution also provides companies with better flexibility, increased production capacity, and improved controls of costs as well as improving the efficiency of manufacturing processes and supply chains.

Artificial Intelligence and Machine Learning: AI or Machine learning is the utilization of algorithms to analyze data and generate conclusions that are not programmed by humans. These machines learn from data in order to make more accurate predictions over time.

Augmented Reality: In augmented reality, sensory input is overlaid onto the real world, usually visually.

Do you want to know more about how Soft Designers have implemented these technologies?

The Industrial 4.0 revolution has already begun. If organizations do not embrace it, they will be disrupted. By 2023, artificial intelligence will provide significant competitive advantages to businesses in all industries. A fourth industrial revolution will transform organizations and the way we work, allowing for new ways to design their operations.

Safety in manufacturing:

There are a number of terms that describe workplace safety, such as environmental, health and safety (EHS), occupational health and safety, and similar terms. Through safety programs, companies manage their safety concerns by controlling the way their employees work and minimizing risk.

In the manufacturing industry, where work involves the use of potentially dangerous machines, materials, and substances, safety is especially important.

Safe working environments involve creating a safe environment in which employees can operate their equipment safely without putting their personal and physical well-being at risk. Training, personal protective equipment, and machine guarding are all key factors in establishing a safe manufacturing environment. In addition, housekeeping and employee involvement, manager training, and more, many other factors also contribute to safe work environments.

The purpose of industrial safety:

• An industrial safety system must be implemented in order to prevent the loss of life, permanent disability, any damage to the machinery and material of any industrial employee.
• A higher standard of living requires the increase of production means.
• To avoid work stoppages and production losses, it is necessary to eliminate the risk.
• Workman’s compensation, insurance, and accidents costs will be reduced.
• To prevent accidents in the industry, any hazards must be reduced
• To improve the morale of industrial workers, it is essential.

Softdesigners focuses on assisting industries in establishing a safe working environment by delivering safety management software that allows businesses to track, analyze, and report on essential safety data and metrics.

Get in touch with us to explore how we can help you manage safety.

No wonder! We are in the 21st century. Everyone needs to be changed and adaptive to the new trends and technologies. Globalization and increased competition have caused manufacturing companies to face an increasingly volatile and frequently changing market environment. In order to remain competitive, companies must develop manufacturing systems that can allow them not only to produce products efficiently but also to respond quickly to evolving market pressures and consumer preferences.

The traditional manufacturing model is also a great solution for mass marketing items, but in today’s world consumers expect brands to use advanced technology to meet their high-demand, instant delivery requirements. To meet the massive demand for everyday products from the food industry, automotive, electronics, and textile industries need to transform their industries into a digital ones.

Digitization	Traditional manufacturing
Faster production	Production time is longer
Reduced material waste	Increased material waste
It can be easily customized	It is difficult to customize
Cheaper to make prototypes	Expensive to make prototypes
Reduced labor costs	Increased labor costs

Challenges faced by manufacturing industries:

• Lack in production track:

Manufacturing faces a number of challenges, which include keeping up with regulations, implementing them, and tracking their implementation. An international company faces an even greater challenge. A manufacturing company must track and trace every item to ensure safety and deliver quality products.

Featured Solution: Traceability helps to monitor the operation flow, quantities of raw material used, time spent by the operator at each work station to do the product activity, and also the overall productivity of the plant.

• Product development:

The manufacturing industry faces many challenges in terms of product innovation and development.

Featured Solution: A Production Monitoring System is a great way to meet production targets. This gives you real-time updates of production on the shop floor when you integrate it with the machine.

• Lack of employee’s safety:

Safety is a top priority in manufacturing and also among the many challenges that the industry faces.

Featured Solution: EHS Management Software solution for Manufacturing is used to track and monitor the health status of the employees and contractors in the workplace.

• Product maintenance:

The manufacturing industry is also challenged with maintaining a balance between throughput and maintenance. A breakdown or a shortage of supplies can seriously impair production.

Featured Solution: SoftDesigners has helped to overcome these challenges to many companies by providing the Andon system. It is a visual representation of daily operations that shows where the action is needed.

• Other Products:

1. Kanban: Using E-kanban, online Material alerts can be given from the Production line, material delivery Time can be tracked, the material shortage can be informed, red flag materials can be managed systematically and Warehouse materials can be managed using the software.
2. Digital work instruction: It allows users to follow step by step process visually with the help of Videos or photos or training material or document templates in order to complete the task in an efficient manner. This system makes the operator follow the instructions to make an error-free product.
3. Ai surveillance: Soft Designers AI surveillance can quickly and accurately detect the workers parts of a body where PPE is worn. If the worker does not worn the PPE immediately the notification will send to the management team. 

Organizational change in the Manufacturing industries, management team executives must deal with difficult challenges such as improving business operations, growing profitability, and developing a competitive edge in an increasingly competitive market – all while balancing customer, employee, and shareholder needs.

In the time of 70s and 80s, A manager was taking a couple of weeks to develop a strategy or change management. Those days are gone. Organizations now need to adapt to rapid change as globalization and technology advance. Those who don’t will go extinct due to inefficient operations and the inability to see new, innovative opportunities. Manufacturing change typically begins with an issue on the manufacturing line, such as glue failure or a line back-up, and ends when a solution is adopted by key stakeholders.

The manufacturing industry must create new models for change in order to succeed.  There is a need to create an environment that encourages a healthier relationship between different teams ranging from manufacturing to engineering, through smooth communication and transparent culture. This entire process is challenging and time-consuming but will bring the desired outcome.  

In today’s digital world, every company must transform its existing manufacturing to a digital one. Because everyone needs to understand today’s trends and should adopt new technologies to improve the business.

As the statistics show, Change Management is one of the most challenging issues for any organization. However, careful planning, modern tools, and frequent, thoughtful communication will make digitization easier.

Lockout and Tagout program is a combination of security devices or Locks to prevent unauthorized activation of mechanical or electrical equipment.
The technique of utilizing tags in conjunction with locks to raise awareness and visibility that equipment should not be energized or activated until such devices are removed.

Lockout tags:

Many managers still utilize old-school techniques to handle their lockout tagout programs – for example, Paperwork, spreadsheets, and binders. Every manufacturing industry should probably look at loto software that is specifically developed to make them simple and compliant with OSHA requirements.

This type of lockout tagout software is meant to make your procedures simple to create, manage, and access, so you don’t have to worry about misplacing paperwork or distributing folders throughout the workplace!

To learn more about the best Loto software visit our page.

Lock out tag out procedure:

Alert affected employees that a lock out or tag out system will be in a situation to use and why.

• The authorized employee must be aware of the type and amount of energy used by the machine or equipment, as well as the hazards associated with it.

• If the machine or equipment is still operational, shut it down using the standard stopping process – depress stop button, open toggle switch, etc.

• Turn on the switch, valve, or another energy isolating device to disconnect the machine from its power supply. Stored energy (such as that in springs, elevated machine members, revolving flywheels, hydraulic systems, and air, gas, steam, or water pressure, among other things) must be released or restrained using techniques such as repositioning, blocking, and so on.

• Lock out/tag out the energy isolating devices using individually assigned locks or tags.

• After checking that no workers are exposed and that all energy sources have been removed, operate the push button or other normal operating controls to ensure that the machine does not operate.

• CAUTION: After the test, return the operating control to the neutral or off position.

• The equipment has now been locked or tagged out.

Incident Management Platform – The purpose of the Incident Management platform is to restore regular service operation as soon as possible while minimising the negative impact on company to ensure the best possible service quality. Once implemented, the incident management process generates recurring values for the organisation.

In general, incidents are prioritized as low, medium, or high. Low-priority issues do not affect end users, who can usually finish their tasks despite the problem. Medium-priority incidents are those that affect end users but cause only minor or brief inconvenience. High-priority incidents, on the other hand, are difficulties that will affect a huge number of end users and prevent proper function.

How to prevent industrial accidents:

An industrial accidents is a random and sudden occurrence in all the industries. The major incidents can happen when there is lack of safety measures, workers attitude, working environment and miscommunication between co-workers, and conflict between productivity and safety.

The main cause of an industrial accident is a lack of effective safety measures implemented by management. It refers to the precautions taken to protect oneself from the incidence or risk of industrial accidents and injury in manufacturing industries.  Employees are injured in bad circumstances due to a lack of basic safety precautions such as required helmets, working gloves, lifeguard jackets, and goggles. In such cases, management would not have made employees aware of the different mandatory safety precautions that must be implemented.

Adoption of safety measures by industries to minimise and eliminate industrial accidents is the responsibility of management, and can be seen in the form of training, reinforcements, supervision, regular staff meetings, conducting physical and medical checks to screen unqualified employees, educating workers about the considering, and rewarding employees for accident-free days.

Using mandatory protective equipment such as safety goggles or quality eye shields to protect one’s eyes from welding and fumes, hardening protective caps and helmets to prevent head injuries, and gas masks to protect oneself from inhaling poisonous and dangerous vapours, gloves to protect the worker’s hands from chemical substances, workers must wear protective clothing such as shoes, overalls, and skin protectors to avoid accidents.

Incident Management tool:

There are different incident management tools are present in the market. We will explain what happens if incidents management software is being used and not implemented in your industry.

The advantages of having an incident management system in an industry are as follows:

• It helps to maintain all service standards on a regular basis.

• It assists in improving employee utilisation and thereby enhancing efficiency.

• It helps to improve both the user’s and the client’s happiness.

• It aids in the elimination of incorrectly logged incidents or service requests.

• Increases efficiency, self-service, and workload reduces

Disadvantages of not having an incident management system in an organization:

• Results in the mishandling of incidents and events.
• Disruption of business staff as employees don’t have adequate information.
• No one is there to manage the incidents as a result of which, an incident can become more severe

If you are looking for assistance in implementing the best incident management software system, you can Contact Us or visit our page. We will be happy to assist.